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Zonesun ZS-FAL180V5 Cartoning Line with Integrated Packing and Sealing
Zonesun ZS-FAL180V5 Cartoning Line with Integrated Packing and Sealing
Regular price
$144,999.00 USD
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$0.00 USD
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$144,999.00 USD
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Description
The Zonesun ZS-FAL180V5 is a fully automated cartoning solution that streamlines every step of the packaging process—from cartoning and case forming to sealing and final stacking. With dual cartoning machines, a carton erector, case packer, and case sealer working in harmony, the system ensures high-speed, reliable packaging with minimal labor and maximum consistency. Ideal for high-volume manufacturing across industries like daily chemicals, consumer electronics, and personal care.
Cartoning Machine
| Specification | Details |
|---|---|
| Carton Size | Length: 80–320 mm Width: 30–180 mm Height: 15–120 mm |
| Paper Quality Range | 300–450 g/m² (350 g/m² recommended) |
| Carton Requirements | Crease thickness: ≥ 0.4 mm Pre-folded cartons required |
| Cartoning Capacity | 25–35 cartons/min |
| Total Machine Power | 6.5 kW |
| Power Supply | 220 V, 50 Hz |
| Machine Dimensions | Approx. 3845 × 1476 × 1478 mm |
| Machine Weight | Approx. 700 kg |
Case Erector
| Specification | Details |
|---|---|
| Carton Size | Length: 280–500 mm Width: 150–400 mm Height: 150–400 mm |
| Carton Requirements | Crease thickness: ≥ 0.4 mm Pre-folded cartons required |
| Erecting Speed | 5–15 cartons/min |
| Applicable Tape Width | 48 mm / 60 mm / 75 mm (Select one) |
| Rated Power | 1 kW |
| Power Supply | 220 V, 50 Hz |
| Machine Dimensions | Approx. 2000 × 2110 × 1317 mm |
| Machine Weight | Approx. 320 kg |
Case Packer
| Specification | Details |
|---|---|
| Carton Size | Length: 80–320 mm Width: 30–180 mm Height: 15–120 mm |
| Packing Capacity | 10–20 cartons/min |
| Rated Power | 5.4 kW |
| Power Supply | 220 V, 50 Hz |
| Machine Dimensions | Approx. 3845 × 1476 × 1478 mm |
| Machine Weight | Approx. 700 kg |
Case Sealer
| Specification | Details |
|---|---|
| Model | FD4050 |
| Case Size | Length: Minimum 150 mm, no maximum limit Width: 120–400 mm Height: 200–500 mm |
| Case Requirements | Crease thickness: ≥ 0.4 mm Pre-folded cartons required |
| Conveyor Speed | 20 m/min |
| Applicable Tape Width | 48 mm / 60 mm / 75 mm (Select one) |
| Rated Power | 0.4 kW |
| Power Supply | 220/380 V, 50 Hz |
| Machine Dimensions | Approx. 1050 × 820 × 1140 mm |
| Machine Weight | Approx. 150 kg |
Application
This equipment is an integrated end-of-line packaging system that combines automatic case erecting, product stacking, case packing, and sealing, specially engineered for high-efficiency and unmanned outer packaging operations.
- Small Box/Single Pack Cartoning: Ideal for individual packaging such as pharmaceutical boxes, cosmetic cartons, and daily chemical products, automatically grouping, stacking, and pushing them into outer cases.
- E-commerce & Food End-of-Line Packaging: Seamlessly connects with front-end production lines to automate case forming, bottom folding/taping, product loading, and top sealing, with a capacity up to 5,400 pcs/h.
- Unmanned Fully Automated Packaging Line: Eliminates manual box erecting and packing, lowering product loss through standardized operations—an ideal choice for upgrading to smart, automated factories.
CARTONER
- Continuous Loading: Engineered for rapid and continuous cartoning to maximize production throughput.
- Fast Changeover: Allows quick and easy adjustments between different product types and carton sizes.
CONVEYOR
- Precise Speed Control: Allows for accurate adjustments of conveyor speed to seamlessly match workflows and optimize throughput.
- Product Protection: Delivers smooth and stable transport, effectively minimizing product collisions and material damage.
STACKER
- Automatic Stacking: Automatically accumulates and stacks filled cartons neatly, streamlining the end-of-line packaging.
- Smart Configuration: The number of cartons per stack is fully adjustable via the control panel for precise counting.
CASE ERECTOR
-
Automatic Erecting: Automatically picks and erects flat blanks into shaped corrugated cartons, saving labor and boosting efficiency.
- Stable Shaping: Precision mechanical control ensures square and sturdy carton forming, completely preventing jams.
CASE PACKER
- Gentle Loading: Utilizes a precision pusher mechanism to smoothly guide cartons into cases, ensuring zero product damage.
- Efficient Packing: Automates the case-loading process, replacing heavy manual labor and significantly boosting throughput.
CASE SEALER
- Top & Bottom Sealing: Simultaneously applies tape to both top and bottom flaps for maximum efficiency.
- Secure & Tamper-Evident: Provides a tight, neat seal that ensures heavy-duty transit security and anti-tampering protection.
